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Wouldn't it be wonderful if "Further precise grinding" can be actualized with your currently available cylindrical grinding machines?
Quality parts with high level of functions and longer life spans at reasonable price …
Such customers' demands made us to take up the challenges to clear tighter tolerance requirements of functional part grinding such as mirror surface grinding, therefore, it is a common practice now to try to achieve machining accuracy with a precision level in nanometers (1/1,000,000).
Your products may not be competitive enough if their circularity is not quite satisfied or cylindricity varies.
Are such issues only because of your cylindrical grinding machine?
Causes of geometry faults such as improper circularity and cylindricity as well as surface roughness could be the insufficient machine precision or the balance of grinding stones. However, in many cases, all those issues may be caused by the accuracy of the "Center hole".
If you feel something should be improved, please first check the accuracy of the center hole. Not only can the causes of accuracy failure be because of center hole, but the "Centering machine" and "Center hole grinding machine" can be the causes, too.
"YCG-1215" created by a highly precise machining center manufacturing technique
YASDA's machining center, well known for its excellent precision and long lifetime, is highly appreciated by world-class machine manufacturers. And "YCG-1215", YASDA's center hole grinding machine, is developed by utilizing YASDA's designing philosophy and essences of the manufacturing technique.
YCG-1215 is a precise center hole grinding machine capable of grinding both center holes accurately without turning the work pieces. Delivery of YCG-1215 into the market made a step forward to the future potential of extra precision cylindrical grinding machines.
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Grinding center hole into a super-precise polygonal configuration |
The accuracy of the center hole influences that of cylindrical grinding greatly. The grinding motion of the unique grinding stone of YCG-1215 is capable of grinding the center hole into the super-accurate polygonal shape with a deviation of 2ƒÊm or less, and this can only be realized by the cutting edge technology of YASDA. The center hole, which is polygonal-shaped based on the three-point support principle, is in contact with the spindle stock of the cylindrical grinding machine and the center of tailstock at three points precisely and securely. This makes possible the further higher grinding accuracy using your currently available cylindrical grinding machines.
If YCG-1215 is used to grind the center hole and there are still some issues with the grinding precision of the work pieces, the cause of such issues is obviously the "Cylindrical grinding machine".
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A step advanced function - 3 revolution velocities can be selected with a one-touch switch. |
A cartridge type spindle, whose major diameter is 32mm, and three types of grinding tones can be switched flexibly in accordance with the shape and the size of work pieces. At the same time, the revolution can be selected from three velocities, 15,000min -1, 25,000min -1, and 45,000min -1. The revolution velocity can be changed with one touch by using the unique selector switch which is far easier than the traditional method of changing the belt.
The spindle bearing is lubricated by the oil mist lubrication system which prevents the invasion and deposition of foreign materials and dust into the spindle.
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Speedy and exact work piece setting |
A capability to set up the center hole to be ground quickly and properly - This is one of critical points which determine the productivity and performance of the center hole grinding machine. YCG-1215 is capable of clamping the work piece after an extremely easy positioning to the machine center that is directly below the grinding spindle using a three-point support vice.
This outstanding handling performance assures the high precision grinding and consistent productivity of YCG-1215.
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Simple and high rigid body and … |
High precision and rigidity are realized by the time-proven technologies and are the bywords of YASDA …
Obviously, such technologies are utilized for YCG-1215 surely. It is extremely workable as it approaches to the work piece from any directions. This outstanding workability is made possible with its construction that one rigid upright column is equipped with a grinding head, dresser, chuck, tailstock, and operation panel in a geometrically efficient way.
At the same time, the grinding position is maintained at the ergonomically optimum height for operators, therefore, monitoring of the precision grinding process does not cause fatigue.
Machine which is easy to operate and causes almost no fatigue …
User-friendliness is another aspect of "YCG-1215", a high precision center hole grinding machine, that the operators appreciate day by day as they use it more.
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Simple grind stone dressing |
The manual dresser installed on the right side of the spindle head has a mechanism which moves the diamond vertically along the taper grinding stone while oscillating the diamond horizontally, therefore, precise dressing of the grinding stone can be done with the simple operation of a manual lever.
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Center Hole Grinder "YCG-1215" Specifications |
Sizes of workpiece
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Workpiece clamping range |
Φ5∼ Φ150‡o |
Workpiece length |
50∼ 1200‡o |
Max. weight of workpiece |
100‡s |
Center Hole Grinder Capacity |
Center hole angle |
60° |
Dia. of center hole stone |
Φ2∼ Φ50‡o |
Reciprocation motion |
1.3‡o |
Spindle of grinding stone |
Dia. of spindle |
Φ32‡o |
Speed of grinding stone (15mm dia.) |
45,000min-1 |
Speed of grinding stone (27mm dia.) |
25,000min-1 |
Speed of grinding stone (51mm dia.) |
15,000min |
Motors |
For spindle |
0.4KW |
For reciprocating motion |
0.1KW |
For dust collector (Option) |
0.4KW |
Grinding head |
Max. rapid approach |
150‡o |
One revolution of handwheel for fine adjustment |
1.5mm(0.01mm/div.) |
Grinding stone dressing device |
Travel of dressing diamond |
40‡o |
Max. travel for one revolution of wheel |
1.5‡o |
Max. in-feed for one revolution of wheel |
1mm(0.01mm/div.) |
Electric power supply |
Voltage & spindle |
3Ph 200V 50/60Hz |
Capacity |
1.5KVA |
Pneumatic source |
For lubrication of spindle |
0.35∼0.4MPa (3.5∼4kgf/cm²) |
Weight |
Net weight of the standard machine |
900kg |
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Center Hole Grinder"YCG-1215" Standard Accessories |
Name |
Q'ty |
15 dia. of grinding stone |
1 |
27 dia. of grinding stone |
1 |
51 dia. of grinding stone |
1 |
Diamond tool for dressing |
1 |
Short center |
1 |
Long center |
1 |
Set of servicing spanners |
1 |
Grease gun |
1 |
Oil gun |
1 |
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Center Hole Grinder"YCG-1215" Special Accessories |
Name |
Dust collector system complete |
Three-jaw chuck |
Spot light |
Centering device for eccentric rod |
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© YASDA ENGINEERING SERVICE Co., Ltd. |
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